Quality & HSE Manager

LOCATION: JEDDAH, KSA

Quality Assurance & Control

Quality Management System

• Lead the implementation, maintenance, and continuous improvement of QMS as per ISO 9001 or equivalent.
• Establish and regularly update SOPs, inspection protocols, and quality control plans across all foundry operations.
• Plan and lead internal audits, customer audits, and third-party certification audits.
  
  

Inspection & Testing Oversight

• Oversee raw material, in-process, and final product inspections.
• Approve and review inspection reports, test certificates, and dimensional reports.
• Ensure availability and calibration of all inspection and testing equipment (e.g., hardness testers, gauges, CMM, NDT tools).
  
  

Customer Quality Assurance

• Act as the primary liaison with customers for quality complaints, audits, and quality documentation.
• Drive root cause analysis and close out of customer complaints and non-conformities (NCRs).
• Lead First Article Inspections (FAI), PPAP submissions, and pre-dispatch inspections.
  
  

Defect & Scrap Analysis

• Analyze casting defects and rejections and lead cross-functional teams for corrective actions.
• Maintain casting defect Pareto charts and drive actions to reduce internal rejection and customer return rates.
  
  

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Health, Safety & Environment (HSE)

Occupational Safety Management

• Develop, implement, and enforce workplace safety policies and procedures based on OSHA/NEBOSH or equivalent standards.
• Conduct regular safety audits, risk assessments, and job safety analysis (JSA).
• Ensure availability and correct usage of PPE and conduct toolbox talks.
  
  

Environmental Compliance

• Monitor air emissions, noise, and waste disposal as per local environmental laws.
• Coordinate with external agencies for environmental impact assessments (EIA) or compliance checks.
• Promote resource conservation (e.g., water, energy, raw materials).
  
  

Incident Management & Reporting

• Investigate all incidents, near misses, and injuries, and document root cause findings and preventive measures.
• Maintain updated safety logs, MSDS, and emergency response procedures.
• Report to management and regulatory bodies as required.
  
  

HSE Training & Awareness

• Conduct induction training for new hires and routine HSE training for staff and contractors.
• Lead fire drills, emergency preparedness programs, and safety campaigns.
• Promote a safety-first culture throughout the organization.
  
  

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Cross-Functional Collaboration

• Coordinate with Production, Maintenance, Planning, and Supply Chain teams to ensure quality and safety at every stage.
• Work with HR to ensure training compliance and worker health monitoring.
• Participate in project planning, new process development, and investment proposals from the QA/HSE perspective.
  
  

Qualifications & Requirements:

• Bachelor’s degree in mechanical/metallurgical/industrial engineering or related field; Safety Certifications (NEBOSH, IOSH, OSHA) preferred.
• 8+ years of combined QA/QC and HSE experience, with at least 3 years in a managerial role in a foundry or heavy manufacturing environment.
• Strong knowledge of casting processes (sand casting, shell mold, induction furnace) and quality tools (SPC, FMEA, CAPA, 8D).
• Familiarity with ISO 9001, ISO 14001, and ISO 45001 systems.
• Hands-on experience in managing audits, safety inspections, and defect analysis.
• Excellent leadership, problem-solving, and cross-functional coordination skills.
• Proficiency in MS Office, ERP systems, and quality data analysis tools.