Forging Sr. Engineer

Tuwaiq Casting & Forging Company


Date: 4 hours ago
City: Remote
Contract type: Full time
Remote
Description

Position Title: Sr. QC Engineer - Forging

Position ID: QLTY-016

Department: Quality

Function: Quality Control

Reports To: QC Manager

Job Purpose

To ensure that all forging products meet internal quality standards and customer specifications by implementing and maintaining effective quality control processes. The Quality Control Engineer plays a critical role in minimizing defects, improving production efficiency, and ensuring compliance with industry standards and certifications.

Job Responsibilities

Quality Inspection and Control

  • Drive the QC procedure implementation across the forging shop as per the organization procedure and expectations
  • Controlling of non-conforming product within the plant as per the NCR procedure including the internal NCR management
  • Preparation of forging ITP and product inspection plan for both internal & external to ensure the product quality
  • Perform quality inspections on raw materials, in-process components, and finished products related to forging in accordance with material standards and API 20B requirements
  • Record inspection results and analyze quality data to identify trends and issues
  • Manage the day-to-day inspection activities in the forging shop floor
  • Liaise with third party inspection agencies for the inspection and related activity
  • Responsible for final product clearance as per the quality requirements.

Problem Solving and Continuous Improvement

  • Analyze root causes of defects and establish corrective and preventive actions
  • Provide quality feedback to improve production processes.

Quality System Management

  • Maintain and improve quality management systems such as ISO 9001 and APIQ1
  • Manage the customer or third-party audit along with QA.

Inspection Equipment Management

  • Manage calibration and maintenance of inspection equipment
  • Operate equipment to ensure measurement accuracy.

Requirements

Education

  • Bachelor's degree in Mechanical Engineering, Materials Science, Industrial Engineering, or a related field.

Experience

  • Minimum 5 years of experience in quality control within a manufacturing environment, preferably in heavy open die forging
  • Experience or knowledge in API Q1 and 20B is preferred.

Technical Skills

  • Proficiency in using inspection tools (e.g., calipers, micrometers, CMM, ultrasonic testers)
  • Familiarity with quality inspection such as visual and NDE methods
  • Understanding of metallurgical properties and heat treatment processes
  • Casting visual and NDE inspection
  • Exposure to ASTM / EN standards related to casting industry
  • Well versed knowledge on the API Q1 and 20B related to the forging process.

Certifications

  • NDE ASNT / ISO 9712 Level II.

Soft Skills

  • Strong analytical thinking, problem-solving ability, attention to detail, and effective communication skills
  • Good working knowledge on MS Office.

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